The Elite Thermal Alloys have been designed by our renowned metallurgists to give an advantage to engineers working in extreme environments.
Specifying Elite Thermal Alloys will reduce reliance on toxic high cost materials such as beryllium copper.
Performance can be improved and service life extended by using these alloys, resulting in significant cost advantages in oilfield exploration and processing, moulding applications, fine measurement tooling and other applications where high wear resistance and conductivity are important.
Specify the Elite Thermal Alloys to lock-in these benefits.
| Mechanical and Physical properties | Units | CAL C800 | CuBe2 |
|---|---|---|---|
| Tensile Strength Rm | N/mm² Ksi |
780 113 |
1206 175 |
| Yield Strength Rp 0.2% | N/mm² Ksi |
700 102 |
1034 150 |
| Elongation | % | 12 | 5 |
| Hardness Brinell | HB30 | 240 | 365 |
| Rockwell Hardness | HRC | 27 | 39 |
| Electrical Conductivity | % I.A.C.S. | 40 | 22 |
| Thermal Conductivity 20ºc/68ºF |
W/mK Btuft /hr.ft².ºF |
159 92 |
113 65 |
Rod, Bar and Tube for Standard Tempers
Alloy C800 was initially developed for the aerospace industry to DTD 498 but has now found a wider market in Marine environments where its combination of properties offers some distinct advantages over existing alloys that may suffer hydrogen embrittlement or corrosion problems.
This family of alloys, in addition to its corrosion resistance in sea water it can be used in most industrial atmospheres and can be used for components coming into contact with non-oxidising acids and salt solutions.
They can also be used at sub zero temperatures where it does not suffer with embrittlement at low temperatures as do many of the steels.
They can be machined to a high tolerance and surface finish and are much easier to process then some of the harder tool steels.
Carefully controlled adjustments in composition and process parameters result in the three distinct Elite Thermal Alloys. This gives designers the opportunity to optimise material selection for their particular applications.
Marine applications requiring high strength coupled with excellent corrosion resistance.
Aerospace components, such as landing gear bushings and sleeves and bearing retainer rings. .
It can be used in the manufacture of mould components for the plastic, Zinc and Aluminium injection die casting market where its high heat conductivity over conventional tool steels offers distinct advantages for high production rates.
The alloy is utilised extensively in the motor racing circuit for valve guides and valve seats where high strength, wear and conductivity are important properties.
It is also used for electrical application in welding, for electrode holders, spot electrodes, projection and butt welding dies principally for stainless steel and Monel.
Other electrical applications include heavy duty switch gear components where greater strength is required than conventional high conductivity copper.
For high stressed structures and wear resistant parts such as bevel gears, worm wheels, valves, bolts and general fasteners.
| Alloy | Copper Alloy UNS Number | Cu | Ni | Si | Cr |
|---|---|---|---|---|---|
| CAL C800 | C64700 | Bal | 2.4-3.4 | 0.6-1.1 | Zero |
The Elite Thermal Alloys can be supplied in the form of forgings, rounds, blocks, rings and tube to a maximum piece weight of 6000kgs.
The product can also be supplied in bar form in standard lengths.
Copper Alloys is experienced in fully machined components designed for the most extreme engineering applications and can support with turnkey precision machined components.
The Elite Alloys come in three groups:
| Mechanical and Physical properties | Units | CAL C800 | CuBe2 |
|---|---|---|---|
| Youngs of elasticity | N/mm² Ksi |
150 x10³ 21.7 x10³ |
132 x10³ 19.2 x10³ |
| Modulus of Rigidly | N/mm² Ksi |
572 x10² 83 x10² |
489 x10² 71 x10² |
| Compressive strength 0.1% perm set |
N/mm² Ksi |
552 80.6 |
896 130 |
| Density ρ | g/cm³ lbs/in³ |
8.8 0.3179 |
8.25 0.3 |
| Coefficient of expansion α 20-300°C |
10ˉ6 /K 10ˉ6 /F |
16 9 |
18 10 |
| Thermal Conductivity 200ºc/392 ºF | W/mºK Btuft /hr.ft².ºF |
210 121 |
138.5 80 |
| Electrical Conductivity | m/Ω.mm² in/ Ωin² |
22 866 |
11.6 457 |
| Electrical Resistivity | μ Ωcm μ Ωin |
4.5 1.77 |
8.6 3.4 |
| Specific Heat | 20ºC J/kg/°K BTU/lb°F |
377 0.09 |
419 0.1 |
| Magnetic Permeability | μr | <1.001 | <1.001 |
| Melting Point | ºC ºF |
1040-1060 1904-1960 |
866-982 1590-1800 |
Additional information can be provided upon request
This family of alloys, in addition to its corrosion resistance in sea water it can be used in most industrial atmospheres and can be used for components coming into contact with non-oxidising acids and salt solutions.
| General Corrosion Rates mm/year | 0.02-0.08 |
| Crevice Corrosion Rates mm/year | 0.02 |
| Select Phase Corrosion | None |
| Impringement resistance limits m/ses | 3.3 |
| Corrosion Potential in sea water | -0.25 |
| Marine Bio- Fouling Resistance | Resistant |
| Properties | Units | Guaranteed | Typical |
|---|---|---|---|
| 0.2% Proof Stress | N/mm² Ksi | 600 87 |
600-750 87-109 |
| Tensile Strength (UTS) | N/mm² Ksi | 700 102 |
700-850 102-123 |
| Elongation | % | 15 | 15-30 |
| Hardness | HB | 185 | 185-230 |
Every batch of forgings is certified to BS EN 10204.3.1 as standard using prolongated test pieces selected from each batch of forgings.
All material can be supplied ultrasonically tested to international requirements.
Copper Alloys manufactures a number of alloys in the CuNiSi family which exhibit varying properties of strength and conductivity to suit customer’s requirements.
Full chemical analysis performed on every cast to ensure compliance with table 1.
Each batch (same size/same cast/same process-run) is mechanically tested to ensure compliance with minimum mechanical property requirements in table 2, which exceed the generic specification requirements.
100% ultrasonic inspection as standard – most test standards and acceptance criteria can be accommodated. Certification provided as standard in both wet-signed and electronic form (soft-copy) in accordance with EN 10204 type 3.1. 3.2 Certification can also be provided.
| UK | BS 2B25 DTD 498 Bars/Forgings |
| EUROPEAN | EN 12163 Rod EN 12165 Rod/Forgings EN 12167 Profile EN 12420 Forgings CW 111C CW112C |
| GERMANY | DIN 17666 2.0857 |
| USA | ASTM B 411 C64700 Rod RWMA Class 4 |